Maharshi Automatic Rotary bottle unscrambler is designed to Feed the round bottles automatically from hopper , elevator onto the production conveyor in upright position at speeds of up to 40 – 60BPM depending on the container size and shape.
Rotary Unscrambler machine having suitable S.S. round hopper, having plastic disc with slots suitable to bottle dimensions, bottle orientation device & bottle conveying track, having suitable driving arrangement housed in base frame with all outer S.S. 304 covering duly matt finished.
Chanege Parts – Nylon disk suitable diff. dia of bottle.
Output Speed – 40 – 60 BPM
Automatic Inverter type Air Jet Round bottle cleaning machine suitable for any one size of round bottle with S.S. pipe fabricated frame, with S.S. 304, top plate & S.S. side cover, with Inverter made from nylon and covered with S.S., S.S. vacuum cleaner Blower type, GMP model. The ionizer is provided inside the machine for ionized air cleaning.
Output Speed – up to 60 (Depending up on product size)
Container size – 25 mm to 75 mm Diameter / Width
High-Precision Automatic Tablet Capsule Counting And Filling Machine
Our automatic tablet capsule counting and filling machine is fully electronic
channel counter, meticulously designed to flawlessly count and fill tablets,
capsules, and soft gels into bottles, at high speeds.
Designed for accuracy, speed, and efficiency, our automatic tablet counting and filling machine ensures seamless tablet capsule counting and precise filling.
Effortless Tablet/capsule Handling
Experience seamless automation – simply load your tablets/capsules into the overhead hopper, tablets/capsules are automatically channelled through a series of vibratory tracks – available in 12 or 24 tracks – each meticulously equipped with vibrators. This ingenious setup guides tablets/capsules into a single lane on each track, streamlining the process for unparalleled precision.
Accurate Tablet/Capsule Counting For All Shapes And Sizes
PAchieve 100% tablet/capsule counting accuracy and seamless filling for a wide
range of standard and non-standard shapes, sizes, and types of tablets,
capsules, caplets, and soft gels using advanced sensor technology and
strategically positioned gate mechanisms.
As tablets/capsules flow through the tracks, our sensors detect and calculate each individual tablet/capsule with remarkable accuracy. The pneumatically operated funnel directs the accurate tablet/capsule count into the bottles, ensuring precise tablet/capsule filling for each bottle.
High-Speed Tablet/Capsule Filling
Whether you need a tablet counting machine, capsule filling machine, or both, our solutions cater to your specific needs. Our high-speed tablet filling machine can count and fill up to 82,998 tablets or capsules, reaching speeds of 30 to 120 bottles per minute. for a 60-count. (Depending on Tablet / Bottle size & filling counts)
Customizable Tablet/Capsule Filling Machine For Diverse Production Needs
Tailoring to your production requirements, our tablet filling machine offers customizable fill heads, ranging from 1, 2, and 4 heads. This adaptability allows you to optimize production speeds according to your preferences. Furthermore, our PLC programmed counter, combined with advanced sensors, ensures a 100% accurate tablet count.
Seamless Operations With Automated Tablet/Capsule Filling Systems
Our automatic tablet counting and filling machine features a perforated track
and hopper with vacuum technology for efficient dust extraction, ensuring a clean
and safe production environment.
For quality assurance, our machine can be equipped with cutting-edge camera inspection technology that seamlessly integrates onto the tracks, identifying broken or discoloured tablets, guaranteeing impeccable end products.
Proactive Alarm System For Seamless Tablet/Capsule Packaging
Stay ahead of potential issues with our alarm system. It alerts you to sensor blockages, low air pressure, and in-feed/out-feed jamming, effectively preventing interruptions, and ensuring seamless operations throughout the packaging process.
Advanced Tablet/Capsule Counting Solutions For Pharmaceutical Packaging
Discover our Advanced tablet/capsule counting solution tailored for the pharmaceutical packaging industry. Our tablet/capsule filler is capable of handling various bottle shapes and sizes. Our tablet/capsule counting machine has pneumatic gates equipped with sensors for precise control. Seamlessly control operations through the touch screen HMI console. Elevate your production process with Maharshi's high-speed tablet capsule counting and filling machine.
Automatic Single head Desiccant feeder suitable to feed desiccant from roll form fed to cutting station by side gripping belts, cutting with reciprocating knife with the help of stepper motor, sensor to insert sachet in bottle at the speed of up to 60 BPM per min.
Model – Single Head
Speed – 30 / 60 / 100 BPM (Depending up on Bottle Size)
Container Size – Containers of 25 to 85 mm Dia.
Maharshi automatic linear inline capping machine is suitable to automatically tighten pre threaded caps. The machine is special design with no changepart system with the change in cap diameter and bottle diameter.
The machine is with special design gripping belt to grip the bottles synchronised with the stainless steel conveyor belt and can be varied with the help of VFD . Cap is tightened with the help of series of rollers (3-4 rollers in pairs) .
Bottles picks the cap from the cap delivery chute & with the help of synchronised bottle gripping belt and series of rollers the cap is precisely screwed (tightened)with desired speeds.
nline capper can go upto speeds of 100bpm depending on shape and size of bottles and caps. It takes care of speeds along with consistency.
Linear capping machine is built with stainless steel 304 frame structure.
Machine can be opted with Automatic cap feeder at desired speeds. ( vibratory cap feeder or waterfall elevator or mechanical orientor )
Inline linear capping machine is used in industries like pharmaceutical , Food , beverage , wine & liquor , cosmetics , FMCG etc.
Automatic Induction Cap Sealing machine suitable for various bottles having vari speed product Conveyor, S.S. Chasis as per GMP having capacity Up to 60-100 BPM (Depending upon bottle and Cap size).World over, round the clock, these sealers have performed continuous duty operations in various industrial applications.
Model – Induction Cap Sealer
Speed – 30 / 60 / 100 BPM (Depending upon Pack Size)
Precise Label Placement
Our high-speed wrap around labelling machine is designed for full and partial wrap around labelling on bottles and containers of different sizes and shapes, including round containers. With advanced digital servo technology and precise controls, our machines enable high-speed labelling, allowing you to handle large volumes of products seamlessly. Achieve impeccable packaging with our wrap around labelling machines’ precise label placement capabilities.
One of the unique features of our wrap around labelling machine is that it does not require any
change parts for different container diameters. Hence, with faster label application and minimal
downtime, streamlining your operations.
Setting the label height is made easy with our machine’s jack mechanism, which eliminates the need for tools. This tool-less operation feature ensures convenience and simplicity during operation, saving time and effort.
For dedicated product lines, our machine offers single pot speed synchronization, ensuring smooth and efficient labelling processes.
Digital Servo Technology
Our machine can be equipped with digital servo technology, ensuring the highest level of accuracy even at high speeds. This technology enables precise and reliable labelling.
High-Speed Label Application
Our high-speed wrap around labelling machine operates at a speed range of 100, 200, 300 containers per minute. (Depending on the length of the labels.)
It incorporates separate drives for the conveyor, wrap around unit, and space creator, allowing for precise labelling of various products with different label sizes.
Versatility And Customization
Our high-speed wrap around labelling machines offer versatility to accommodate a wide range of packaging needs. Whether you’re labelling bottles, containers or jars our machines can be customized to fit your specific requirements.
To cater to wrap around labelling on rectangular and other shaped bottles or jars, we provide various attachment options based on the desired output. These attachments enhance the flexibility and adaptability of our machine, making it suitable for diverse labelling needs.
Our wrap around labelling machine can be integrated with an online printer, online camera inspection system, and other automation features, further enhancing its functionality and efficiency.
Applications Across Industries
Discover the applications of our high-speed wrap around labelling machine across various industries, including pharmaceuticals, food and beverages, cosmetics, agrochemicals, distilleries, brewery, lubricants, and more for different types of bottles, containers, jars, tubes and more.