Maharshi Fully Automatic bottle unscrambler is designed to Feed the bottles automatically from hopper , elevator onto the production conveyor in upright position at speeds of up to 250BPM depending on the container size and shape. The entire machine’s system control are operated with the help of touch screen HMI and PLC. The machine comes with the system of fallen bottle going back to the hopper automatically. Machine comes with the storage capacity of 2500 bottles approx depending on shape and size. Maharshi bottle unscrambler is suitable for PET/HDPE bottles.

Construction : Complete covering with Physical and Electric safety.S.S. covering with Doors for easy adjustment. Noise and dust resistant design. Heavy-duty and vibration free body.

Outlet Conveyor : Size of conveyor is as per customer requirement and space available at customer site.

Unload the product in hopper.

Bottle loader will take the product into rotating disc.

Erection device will erect the product & deliver the up right position to the exit conveyor

Robust and vibration free construction.

High Speed and fully Automated.

Low noise level at higher speed.

Arrangement for ionized air cleaning can be provided.( Optional )

Optional PLC & Touch Screen HMI can be provided with recipe management.

Linear Air jet cleaning machine is suitable to clean bottles with the help of diving type nozzles having air & vacuum arrangement, suitable S.S/ Delrin Slat conveyor with locking arrangement with the suitable driving mechanism. The machine is specially designed to clean the inner area of different types of bottles before filling.

Compatible with different shapes, sizes, and materials of bottles like Moulded PET / HDPE / GLASS, etc.

Model – 4 – 10 Head Air Jet Cleaning Machine

Output speed – up to 150 BPM (Depends upon the size of bottles)

Container size – 25 mm to 75 mm Diameter / Width

High-Precision Viscous/Non-Viscous Liquid Filling Machine

Maharshi's servo piston filler offers precise viscous/non-viscous liquid filling for PET, HDPE, and Glass bottles/containers. Our PLC-controlled filling machine, powered by servo motors synchronized with horizontally mounted pistons, ensures unmatched efficiency and accuracy in every fill.
Whether you require high-speed liquid filling, drip-free accuracy, or a multi-head liquid filler, our machine delivers.

High-Speed And Precise Liquid Filling With Servo Piston Filler

Our servo piston filler ensures high-speed and accurate liquid filling for a wide range of liquid types. Electrically driven pistons, powered by ball screws, ensure high-speed and accurate filling. The user-friendly touch screen HMI makes volume adjustments a seamless process, providing an intuitive experience for operators.

Multi-Head Liquid Filler

Choose from 4, 6, 8, 10, or 12 heads based on your production speed requirements.

High-Speed Bottle Filling

Achieve high-speed bottle filling ranging from 30 to 120 bottles per minute (BPM) with our high-precision piston filler.

Drip-Free Liquid Filling Solution

Our viscous/non-viscous liquid filler is equipped with robust pneumatic nozzles and the necessary valves to guarantee a completely drip-free liquid filling process. This ensures the cleanliness and efficiency of your filling operations.
Additionally, the machine features an overhead storage tank with sensors and jackets for automated liquid level control. This advanced feature further enhances the precision and reliability of your liquid filling process.

Versatile And Easy Filling Range Adjustment

Our servo piston filler is exceptionally versatile. Easily adjust the filling range from 50-1000gms with SS 316 piston cylinders featuring Teflon rings, all synchronized with the servo motor.
This machine can handle multiple filling ranges without the need for change parts, requiring only minor adjustments. This versatility saves your time and effort.

Industry Applications Of Viscous/Non-Viscous Liquid Filling Machine

Discover the diverse bottle and container filling applications of our viscous/non- viscous liquid filling machine across various industries.

• Food Industry Liquid Filler: Ensure precise filling of sauces, ketchups, pickles, edible oils, honey, peanut butter, and dairy products, optimizing production quality and consistency.
• Beverage Bottle Filler: Achieve uniform volume filling for juices, soft drinks, and alcoholic beverages, ensuring consistent product volumes.
• Cosmetic & Personal Care Filling: Achieve flawless filling of creams, lotions, shampoo, and serums with our cosmetic filling solution.
• Automotive Lube Oil Filling: Accurately fill lubricants, coolants, and automotive fluids with precision.
• Chemical Liquid Filling: For filling cleaning agents, detergents, and disinfectants, meeting stringent quality control requirements.
• Pharmaceutical Bottle Filling: Ideal for syrup, suspensions, sanitizer, and other pharmaceutical bottle filling needs, adhering to stringent industry standards.
• Agrochemicals Filling: Achieve accurate filling of pesticides, insecticides, and fungicides with our agrochemical liquid filler.
• Paints & Coatings Filling: Suitable for filling thinners, paints, and other coating materials.

Rotary Screw Capping Machine For Efficient Bottle Capping

Maharshi’s multi head automatic pick and place rotary screw capping machine, a versatile solution designed to streamline your capping process. Our high-speed rotary screw capping machine for bottles is engineered to accommodate a wide range of screw caps, regardless of size or diameter. Automatic bottle capping solutions with rotary screw capper ensures efficient and precise cap sealing, reducing the risk of product contamination and leakage.

High-Speed Bottle Capping Machine

Our high-speed capping machine offers a range of models, including 4, 6, 8, and 10 head configurations. Achieve impressive output with high-speed bottle capper, speeds ranging from 60 to 150 bottles per minute (BPM), ensuring flexibility to handle various bottle sizes and cap types efficiently.

Customizable Bottle Cap Sealing Solutions

Crafted with precision and adherence to CGMP standards, our automatic rotary screw capping machine offers customizable bottle cap sealing solutions. This compact and modular bottle screw capping equipment provides a tailored design to meet your specific cap size and speed requirements.
Achieve uniform and reliable seals with precise torque control, preventing leaks and preserving product quality with our bottle capping solutions for different cap sizes.

Automatic Screw Cap Sealing For Different Bottle Sizes

Our automatic screw capping machine ensures consistent closures for bottles of all sizes and types. Customize your bottle sealing process with our rotary screw capper, adaptable to various bottle dimensions and cap types including screw caps, press-on caps, and more, all managed seamlessly by the cap pick-and- place mechanism.
Our high-speed bottle capping machine is engineered with a unique cap pickup mechanism – each cap is directly picked from the cap delivery chute using cam mechanism, one dedicated for picking and the other for placing.

Smooth Cap Handling

Our bottle screw capping machine offers a choice between a vibratory cap feeder and a mechanical cap orientor, to ensure smooth cap handling and accommodate diverse screw cap types. This combination ensures seamless handling of diverse screw cap types, enhancing the versatility of our automatic capping machine.
Additionally, you can further elevate your production capabilities with an optional waterfall cap elevator. This feature not only enhances higher speeds but also provides ample cap storage for uninterrupted operation, making it the ideal choice for your bottle capping needs.

Automatic Screw Capping Machine For Various Industries

Our rotary screw capping solution is tailored to meet the needs of various industries, including pharmaceutical, food and beverages, cosmetics, agrochemicals, distilleries, brewery, lubricants, and more.

• Bottle Capping Machine For Beverages

  Ensure the secure bottle sealing of carbonated drinks, juices, and bottled water, with high-speed beverage bottle capper.

• Pharmaceutical Screw Capping

  Our automatic rotary screw capping machine for pharmaceutical industry ensures airtight seals on pharmaceutical oral suspension, syrup bottles, etc. meeting the highest quality standards.

• Food Industry Cap Sealing

  Customizable bottle cap sealing solutions for food packaging – pickles, sauces, peanut butter, honey, and other food items to prevent spoilage.

• Cosmetics Bottle Capping Solutions

  Our cosmetic product cap sealing machines ensure a secure and tight seal for a range of products, including creams, lotions, shampoos, etc.

• Agrochemical Container Capping

  Our efficient bottle sealing equipment for agrochemicals is useful for securely sealing containers of pesticides, insecticides, fertilizers, etc.

• Distillery And Brewery Bottle Sealing

  Ensure airtight closures to maintain the freshness and carbonation of the beer with our bottle capping solutions for distillery and brewery industry.

• Lubricant Container Sealing

  Lubricant containers are securely sealed, preventing leaks.

Accurate Front And Back Labelling Machine

The automatic double side sticker labelling machine is the ultimate solution for your front and back side labelling on bottles, containers, and jars. With advanced technology and precise controls, this automatic front and back bottle label applicator ensures precise label placement and excellent label adherence.

Double Side Labeler For Bottles, Containers, And Jars

Maharshi’s double side labeler offers simultaneous sticker labelling on any shape and size of bottles, containers, and jars providing unmatched versatility. This automatic front and back labelling machine can be equipped with digital servo technology for the highest level of accuracy in label placement, ensuring flawless results every time.

Increased Productivity With Double Side Label Applicator

Designed for efficiency, the label applicator for both sides streamlines your labelling operations. The automatic double side sticker labeler features a unique spring-loaded twin worm system that virtually eliminates the need for tools, making it a tool-less operation. The label height can be easily set using the jack mechanism, which also eliminates the need for additional tools.
For registered and fixed label positioning, our labelling machine with notch orientation system provides a highly unique solution. The round bottle attachment allows the bottle labelling machine for both sides to perform flat as well as round labelling.

High-Speed Double Side Labeler

High-speed double side label applicator offers label dispensing speed up to 100,200,300 containers/minute. (Depending on the length of the labels.)
Front and back labelling machine offers synchronization with a single touch to conveniently increase or decrease the speed of the conveyor, and label dispensing, simplifying the operation process.

3 Axis Label Dispenser For Precise Label Placement

The front and back labeler comes with 3 Axis label dispenser flexibility that can apply labels at any angle, perfectly accommodating any shape and size of bottles, jars, and containers. Whether it’s flat or curved surfaces, this flexibility guarantees consistent and accurate label placement.

Easy Product Handling With Automatic Two Side Labelling Machine

Enhance your product handling capabilities with our double side label dispenser’s optional belt orientation system which seamlessly handle multiple products without the hassle of changing any parts thus reducing downtime.

Double Side Labelling Machine For Multiple Industries

Our industrial label applicator for both sides finds diverse applications across industries for accurate label placement and streamlined operations.

• Labelling Solutions For Food And Beverage Packaging

  Double side label dispenser that streamlines the labelling process for food and beverage packaging encompassing bottles, jars, cans, and other food packaging containers.

• Lubricants And Agrochemicals Container Labelling

  Double side label applicator, well-suited for the lubricants oil bottle labelling, toiletries products and agrochemicals container labelling.

• Pharma And Cosmetics Labelling Solution

  Automatic front and back label applicator for pharma and cosmetics bottles, jars, containers, and tubes.

• Personal Care Product Label Applicator

  Automatic bottle label applicator for personal care products.

Optimize your labelling process with our high-quality, efficient versatile double side labeler today.

Shrink wrapper with Inline infeed on Multiple lanes, designed for handling all product types that can be accumulated (i.e. bottles, cans, cartons) from all industry sectors. Our complete customer friendly packaging equipment in the shrink wrap packaging field offers flexible models suitable for products of different sizes guaranteeing high efficiency in the packaging process. Our industrial packaging machines offers high quality packages both in sealing strength and shrinking processes to safeguard your products during transports.

OPERATIONS

Automatic collating and shrink wrapping machine is suitable to different matrix and shrink wrapping of your shipper box/pack size. Machine speed is 5-15 packs / minute depending on the matrix/pack size.

Machine is with touch screen HMI & PLC for system controls

The machine mainly consists of 4 section Conveyor with optional multiple lanes Loading platform ( matrix forming platform ) with pneumatic pusher Film wrapping & sealing station to wrap and seal multipack

Products are coming from upstream and are distributed on multilanes either by accumulation or using a lane divider (optional).

Here the products accumulate in each channel/lane until coverage of the queue Photo sensor (all lanes full). This opens the infeed stopper which controls the number of products entering the grouping area. The number of products released will be according to the desired collation patterns. This could be on single or twin track operations.

Once the groups of products are on the grouping area, motorized flight bars will advance the groups through a film feeding area where film feeding and cutting units prepare to feed and cut the film according to preset film length. The groups are then moved to overlap area and wrapped around which forms a sleeve under the packs.

The wrapped groups of packages enter the shrink tunnel chamber where recirculated hot air causes the plastic film to shrink, conforming to the contours of the contents, however leaving an opening at either end of the pack, often referred to as “Bulls Eye”.

Once the pack is out of the hot chamber, forced air cooling is used to tighten the wrap to allow further handling or conveying to secondarypackaging equipment.